Lean Certification
is an operational excellence strategy, a way of thinking and a toolset
Lean principles are designed to eliminate waste in every value-added operation with a clear focus on your customer’s needs. Lower your cost of doing business by reducing waste and defects in your processes.
Top organisations use Lean to drive competitive advantage and operational excellence.
Build this capability in your organisation through our leading-edge programmes that have delivered results. Our programme is designed to ensure practical application and includes real-world scenarios, data sets, simulations and interactive learning exercises.
If you are an individual looking to boost your own career with this certification, we can support you with eLearning and (optional) coaching sessions. You will benefit from the same programmes and study at your own pace. TLC’s exclusive eLearning Portal, The Leadership Centre offers the course as a comprehensive online learning programme.
Training Delivery Modes
Choose the approach that best suits your organisation to develop your high-potential performers:
Virtual Instructor-Led Training (VILT) and On-site group training are highly effective solutions if you have a group of learners to develop.
Self-paced online training is a great solution for you as an Individual wanting to achieve your certification, or for organisations wanting to train team members at their own time and pace.
Blended learning options available on request. Choose what works best for your group.
Group On-site Training
Require a minimum of 8 participants
- 5 Days Classroom On-site Training
- 3 Months access to the online Lean Certification training course
Virtual Instructor-Led Training (VILT)
Require a minimum of 8 participants
- 5 Days VILT Training via ZOOM/MS Teams
- 3 Months access to the online Lean Certification training course
Self-Paced Online Training
Tailored for Individuals
- 3 Months online access
- Approximately 40 hours to complete
Price: R8,500 (incl.VAT) for Standard Certification
• Explain the History of Lean and why it is important right now
• Explain and use the 8 Types of waste, 5S and Visual Management
• Define your Customer needs
• Explain pull vs. push systems
• Apply the A3 problem solving approach
• Identify the system factors
• Create the Current State and Future Stream Value Stream Map
• Explain how to Mitigate Risks and implement Solutions
• Implement visual management
• Explain Error Proofing (Poke-Yoke)
• Describe the System Leverage Points and how to make Change Stick
- Comprehensive Lean eBook per phase
- Includes the FOCUS Methodology; Focus, Observe, Create, Utilise, and Sustain.
- A Case Study
- This is a hypothetical case study that is included in the Standard Certification programme.
- Practical learning exercises and activities
- These are woven throughout both the instructor-led and self-paced online courses, to ensure participants gain confidence to use the skills in the real world.
- Lean Template Toolkit
- From our experience, we have assembled a Lean Toolkit. This toolkit assists practitioners to remain focused on their project work, rather than creating “templates”. The Toolkit includes templates for each phase of the FOCUS methodology.
- Online Exam
- There is 1 online exam where Learners are required to pass with 80% in order to certify. The exam consists of multiple-choice questions.
- Administration and Learner Support
- Our dedicated online support team offer extended office hours to assist all learners in accessing their course material, writing their exams and submitting their projects.
- For groups, we also provide regular progress reports to designated line managers and HR managers.
- International Certification
- We are accredited with the IACET. On successful completion, learners receive a formal certificate confirming all details of their achievement.
- Course Duration
- 5 days Classroom Training for Group On-site Training and VILT
- 3 months online access for Self-paced Online Training
| Phase 1: INTRODUCTION Lesson 1.1 – Introduction and history of LeanPhase 2: FOCUS The Focus phase is where you learn to understand your customer, define and scope your problem. Lesson 2.1 – Introduction Lesson 2.2 – Understanding Customer Needs Lesson 2.3 – A3 Problem SolvingPhase 3: OBSERVE This is the phase where you look at the evidence and measure the problem. Lesson 3.1 – Introduction Lesson 3.2 – Go See, Ask Why? Lesson 3.3 – Create the Value Stream Lesson 3.4 – Collect Baseline Data Lesson 3.5 – The Process Map Lesson 3.6 – Spaghetti DiagramPhase 4: CREATE This is the phase where you discover the root causes. Lesson 4.1 – Introduction Lesson 4.2 – Plan and Run Kaizen Events Lesson 4.3 – Discover Root Causes (5Whys, Brainstorm and Fishdone) Lesson 4.4 – Create New Layout to Improve Flow Lesson 4.5 – Additional Lean Tools |
Phase 5: UTILIZE This is the phase where you implement solutions. Lesson 5.1 – Introduction Lesson 5.2 – Mitigate Risk and Poka Yoka Lesson 5.3 – Visual Management Lesson 5.4 – Implement Solutions and Manage Change Lesson 5.5 – Account for Lean BenefitsPhase 6: CONTROL This is the phase where you sustain the improvement. Lesson 6.1 – Introduction Lesson 6.2 – Identify the System Factors Lesson 6.3 – Implement a SOM Lesson 6.4 – ABC BOC Analysis Lesson 6.5 – Lean Leadership Lesson 6.6 – Conduct a Lean Assessment Lesson 6.7 – Course Summary
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Who is eligible to attend this course?
- We recommend our Lean course for business improvement professionals, project managers, engineers and operations managers.
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1. Basic Certification (Level 2):
Complete all course content and pass each phase of the online exam with a minimum of 80%. |
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2. Standard Certification (Level 3):
Complete all course content, pass all online quizzes, pass each phase of the online exams with a minimum of 80% and complete a simulated project. |
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3. Advanced Certification (Level 4):
Complete all course content, pass all assignments, pass each phase of the online exam with 80%, and complete one workplace improvement project. This option is best suited for people whose roles include (or will include) responsibility for leading complex workplace projects. |
What’s included in the Case Study/Simulated Project?
- For Standard Certification (Level 3), your training includes a case study, which has been designed to assist you in learning how to apply the theory as you progress through your training. The project, a case study-style assignment, allows you to apply the FOCUS methodology and tools to a complex business problem. Standard certification confirms that you have completed your course material, passed your exams, and submitted and passed the final review of your simulated project.
- For Advanced Certification (Level 4) you are not required to submit a case study project, although it is helpful to use the project to practice your skills. You will need to submit an actual business impact project, and will require expert coaching to support you for success. Advanced Certification confirms that you have completed your course material, passed your exams, and submitted and passed the final review of your own project, including project coaching in order to certify.
- We are Internationally accredited with IACET
- Our courses are developed and facilitated by Master Black Belts
- Over twenty years’ experience in multiple industries
- Comprehensive curriculum including Lean methods and tools
- Practical options for groups or individuals
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